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CHECKLIST

Manufacturing AI Rollout Checklist

12 gates before an agent touches the floor

Team Nebula - forward-deployed AI for operators CTA word: CHECKLIST

A practical gate list for plant, warehouse, and ops leaders before an AI agent writes to a system of record. No invented benchmarks - use your own numbers in the blanks.

0. Outcome first

  • One sentence: what decision or cycle time improves if this works?
  • Owner named (person, not a committee)
  • Success metric and a kill threshold written down (see SCORECARD magnet)

1. Scope fence

  • In-scope SKUs / lines / sites listed
  • Explicitly out-of-scope listed
  • No "and also email the customer" creep in v1

2. Systems of record

  • Source systems named (ERP, WMS, MES, QMS)
  • Write destinations named
  • Read-only pilot path exists if write is blocked

3. Data that must be true

  • Master data owner for the entities the agent uses
  • Freshness SLA (how stale is too stale?)
  • Known bad fields documented (do not silently fix)

4. Exception classes

  • Top 5 exception types listed
  • Which the agent may resolve alone
  • Which require a human approval gate

5. Approval gates

  • Dollar / quantity / safety thresholds defined
  • Approver roster + backup
  • Audit log destination

6. Failure modes

  • What happens when the model is unsure
  • What happens when the API is down
  • Rollback / undo path for a bad write

7. Floor reality check

  • One supervisor reviewed the workflow with real tickets
  • Night / weekend coverage agreed
  • Training note for the people who will override the agent

8. Security and access

  • Least-privilege service account
  • Secrets not in prompts or tickets
  • PII / regulated fields redaction rules

9. Observability

  • Per-run log: inputs, decision, action, approver
  • Weekly review meeting on the calendar
  • False-positive / false-negative sampling plan

10. Change control

  • Prompt / policy version pinned
  • Who can promote a change to prod
  • Companion SCORECARD filled for the pilot window

11. Stop conditions

  • Kill criteria signed before go-live
  • Communication template if the agent is paused

How to use

Print this, fill blanks with your plant's numbers, and refuse to expand scope until gates 0-6 are checked. Pair with GATES and SCORECARD.

Team Nebula / teamnebula.ai

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